Automotive Chassis Market Outlook: Size, Share, Trends & Growth Analysis (2024-2029)

The market report presents a thorough analysis segmented by Product Type (Frame Chassis, Backbone Chassis, Monocoque Chassis, Subframes); by Material (Steel, Aluminum Alloy, Carbon Fiber Composite); by Vehicle Type (Cars, Light Commercial Vehicles, Heavy Commercial Vehicles, Buses); by Geography (North America, South America, Asia Pacific, Europe, The Middle East, Africa).

Outlook 

• The automotive chassis market is estimated to be at USD 79.49 Bn in 2025 and is anticipated to reach USD 110.51 Bn in 2030. 

• The automotive chassis market is registering a CAGR of 6.81% during the forecast period 2025-2030. 

• The automotive chassis market, crucial to vehicle manufacturing, is evolving with demand for lighter and fuel-efficient designs. Growth is driven by EV innovations, material advancements, and safety standards, with manufacturers focusing on modular and lightweight solutions. 

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Ecosystem 

• The participants in the global automotive chassis industry are focusing on modular chassis, lightweight materials, and EV-compatible designs to stay competitive. 

• These companies primarily focus on investing in research & development for innovation in materials, modular design, and smart chassis systems, along with strategic partnerships and joint ventures to expand market reach and maintain competitive edge in the market. 

• Several important entities in the automotive chassis market include Schaeffler Group; Benteler International AG; ConiTech Deutschland GmbH; Hyundai Mobis Co., Ltd.; Magna International Inc.; and others. 

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Findings 

Attributes	Values
Historical Period	2019-2023
Base Year	2024
Forecast Period	2025-2030
Market Size (2025)	USD 79.49 Bn
Market Size (2030)	USD 110.51 Bn
Growth Rate	6.81% CAGR from 2025 to 2030
Key Segments	Product Type (Frame Chassis, Backbone Chassis, Monocoque Chassis, Subframes); Material (Steel, Aluminum Alloy, Carbon Fiber Composite); Vehicle Type (Cars, Light Commercial Vehicles, Heavy Commercial Vehicles, Buses); Geography (North America, South America, Asia Pacific, Europe, The Middle East, Africa)
Key Vendors	Schaeffler Group; Benteler International AG; ConiTech Deutschland GmbH; Hyundai Mobis Co., Ltd.; Magna International Inc.
Key Countries	The US; Canada; Mexico; Brazil; Argentina; Colombia; China; India; Japan; South Korea; Denmark; Germany; Sweden; Turkey; UAE; Iran; Egypt; South Africa
Largest Market	Asia Pacific

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Trends  

• Shift To Lightweight Materials: The industry is moving towards aluminum and high-strength steel for chassis production to achieve reduced vehicle weight and better fuel efficiency. Lightweight chassis materials not only contribute to improved mileage but also reduce CO₂ emissions. 

• Electric and Battery-Integrated Chassis: The increasing production of EVs has led to demand for battery-integrated chassis that can support heavy battery packs while maintaining structural integrity and crash safety. In 2023, Tesla unveiled a structural battery pack integrated into the chassis, enhancing vehicle rigidity and safety while simplifying the manufacturing process. 

• Increased Use of Composite Materials: The automotive industry is increasingly adopting composite materials for chassis manufacturing. Composites offer high durability and weight reduction without compromising strength, ideal for both traditional and electric vehicles. BMW has incorporated carbon-fiber-reinforced plastic in its i-series electric car chassis, reducing weight while maintaining robustness and safety. 

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Catalysts 

• Demand for Fuel Efficiency and Emission Reduction: Stricter emission standards have made lightweight chassis materials and designs essential to achieve fuel efficiency. This is driving manufacturers to invest in high-strength steel, aluminum, and composites to reduce vehicle weight. Ford invested significantly in aluminum chassis for its F-150 series, reducing vehicle weight by around 700 pounds, leading to substantial fuel savings and lower emissions. 

• Rising Production of Electric Vehicles (EVs): As the EV market grows, demand for chassis that can support battery modules while ensuring safety and durability increases. The chassis must accommodate batteries without compromising vehicle balance or structural strength. 

• Growth of Autonomous Vehicles: Autonomous vehicles require advanced chassis designs that can house numerous sensors and electronics to support self-driving features. Chassis manufacturers are developing frameworks compatible with autonomous technologies. 

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Restraints 

• High Production Costs of Lightweight Materials: Advanced materials like carbon composites and aluminum alloys are costly, which leads to high production costs for lightweight chassis. This poses a challenge for manufacturers aiming to balance cost and performance. 

• Complex Manufacturing Processes: Chassis production, especially with composites and modular designs, often requires advanced manufacturing techniques, increasing the production complexity. Manufacturers need to invest in specialized equipment, raising overall costs. 

• Environmental Concerns: With the increasing use of composites, recycling and end-of-life disposal of chassis materials is becoming challenging. Carbon composites and aluminum require specific recycling processes, which can be costly and energy intensive. 

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Table of Contents 

1.       Introduction         1.1.    Research Methodology         1.2.    Scope of the Study  2.       Market Overview / Executive Summary         2.1.    Global Automotive Chassis Market (2019 – 2023)         2.2.    Global Automotive Chassis Market (2024 – 2030)  3.       Market Segmentation         3.1.    Global Automotive Chassis Market by Product Type                3.1.1.    Frame Chassis                3.1.2.    Backbone Chassis                3.1.3.    Monocoque Chassis                3.1.4.    Subframes         3.2.    Global Automotive Chassis Market by Material                3.2.1.    Steel                3.2.2.    Aluminium Alloy                3.2.3.    Carbon Fiber Composite         3.3.    Global Automotive Chassis Market by Vehicle Type                3.3.1.    Cars                3.3.2.    Light Commercial Vehicles                3.3.3.    Heavy Commercial Vehicles                3.3.4.    Buses  4.       Regional Segmentation         4.1.    North America                4.1.1.    The US                4.1.2.    Canada                4.1.3.    Mexico         4.2.    South America                4.2.1.    Brazil                4.2.2.    Argentina                4.2.3.    Colombia                4.2.4.    Rest of South America         4.3.    Asia Pacific                4.3.1.    China                4.3.2.    India                4.3.3.    Japan                4.3.4.    South Korea                4.3.5.    Rest of Asia Pacific         4.4.    Europe                4.4.1.    Denmark                4.4.2.    Germany                4.4.3.    Sweden                4.4.4.    Rest of Europe         4.5.    The Middle East                4.5.1.    Turkey                4.5.2.    UAE                4.5.3.    Iran                4.5.4.    Rest of the Middle East         4.6.    Africa                4.6.1.    Egypt                4.6.2.    South Africa                4.6.3.    Rest of Africa  5.       Value Chain Analysis of the Global Automotive Chassis Market  6.       Porter Five Forces Analysis         6.1.    Threats of New Entrants         6.2.    Threats of Substitutes         6.3.    Bargaining Power of Buyers         6.4.    Bargaining Power of Suppliers         6.5.    Competition in the Industry  7.       Trends, Drivers and Challenges Analysis         7.1.    Market Trends         7.1.1.    Market Trend 1         7.1.2.    Market Trend 2         7.1.3.    Market Trend 3         7.2.    Market Drivers         7.2.1.    Market Driver 1         7.2.2.    Market Driver 2         7.2.3.    Market Driver 3         7.3.    Market Challenges         7.3.1.    Market Challenge 1         7.3.2.    Market Challenge 2         7.3.3.    Market Challenge 3  8.       Opportunities Analysis         8.1.    Market Opportunity 1         8.2.    Market Opportunity 2         8.3.    Market Opportunity 3  9.       Competitive Landscape         9.1.    Schaeffler Group         9.2.    Benteler International AG         9.3.    ConiTech Deutschland GmbH         9.4.    Hyundai Mobis Co., Ltd.         9.5.    Magna International Inc.         9.6.    Company 6         9.7.    Company 7         9.8.    Company 8         9.9.    Company 9         9.10.  Company 10

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Automotive Chassis Market – FAQs 

1.  What is the current size of the automotive chassis market? 

Ans. In 2025, the automotive chassis market size is USD 79.49 Bn. 

2.  Who are the major vendors in the automotive chassis market?  

Ans. The major vendors in the automotive chassis market are Schaeffler Group; Benteler International AG; ConiTech Deutschland GmbH; Hyundai Mobis Co., Ltd.; Magna International Inc. 

3.  Which segments are covered under the automotive chassis market segments analysis?  

Ans. The automotive chassis market report offers in-depth insights into Product Type, Material, Vehicle Type, and Geography.